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Fermenters

Biotechnology and genetic modification · Biotechnology · note 4 of 4

Spec 21.2.6, 21.2.7
Supplement (what this means)Supplement: only for the Extended papers (2 and 4). Core students can skip it. What the labels mean
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FermentersSpec 21.2.6, 21.2.7

A fermenter is a large container in which bacteria or fungi are grown in large numbers to make a useful product. Conditions are controlled so that the microorganisms grow and make the product as fast as possible, giving a high yield.

Products made in fermenters
ProductMade byUse
InsulinGenetically modified bacteriaTreating diabetes
PenicillinThe fungus PenicilliumAn antibiotic that kills bacteria
MycoproteinThe fungus FusariumA protein-rich food for humans
Cross-section of a fermenter: a motor drives a stirrer shaft with paddles in a culture of microorganisms in nutrient solution; nutrient inlet, acid / alkali inlet, waste gas outlet, pH probe and temperature probe at the top; sterile air in at the bottom with air bubbles rising; a water jacket with cold water in and warm water out; and an outlet tap at the bottom. (opens full size in a new tab)
A fermenter. Probes, the water jacket, acid / alkali, sterile air and stirring keep conditions at the optimum.

Conditions that are controlled

Conditions in a fermenter and why they are controlled
ConditionHow it is controlledWhy
TemperatureCooling water in a water jacket, checked by a temperature probeKeeps the temperature at the optimum for the enzymes of the microorganisms. If too low, reactions are slow; if too high, enzymes are denatured. Respiration releases heat that must be removed
pHpH probe; acid or alkali is addedKeeps the pH at the optimum for the enzymes. A wrong pH changes the shape of the active site and denatures enzymes
OxygenSterile air is pumped in; the stirrer spreads it through the liquidNeeded for aerobic respiration, which releases energy for growth and making the product
Nutrient supplyNutrients such as a sugar (glucose) and minerals are addedProvide the energy source and the raw materials for growth and for making the product
Waste productsWaste gases, such as carbon dioxide, leave through an outlet; stirring stops waste building up in one placeA build-up of waste (such as carbon dioxide or other toxic substances) could poison the microorganisms or change the pH
Exam tip:

For 'describe and explain' on a fermenter condition, give how it is controlled and why. Link temperature and pH to enzymes, and oxygen to aerobic respiration.

Quick check

  1. Give two reasons why bacteria are useful in biotechnology.

    Show answer

    They reproduce rapidly; they can make complex molecules (such as proteins).

  2. Which gas makes bread dough rise?

    Show answer

    Carbon dioxide, from anaerobic respiration in yeast.

  3. What does pectinase do in fruit juice production?

    Show answer

    Breaks down pectin in cell walls, so more juice is released and it is clearer.

  4. Supplement What does lactase break lactose into?

    Show answer

    Glucose and galactose.

  5. Supplement Why is oxygen supplied to a fermenter?

    Show answer

    For aerobic respiration, to release energy for growth and making the product.

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